{"id":355378,"date":"2025-08-18T23:42:17","date_gmt":"2025-08-18T23:42:17","guid":{"rendered":"https:\/\/www.europesays.com\/uk\/355378\/"},"modified":"2025-08-18T23:42:17","modified_gmt":"2025-08-18T23:42:17","slug":"magnetically-induced-convection-enhances-water-electrolysis-in-microgravity","status":"publish","type":"post","link":"https:\/\/www.europesays.com\/uk\/355378\/","title":{"rendered":"Magnetically induced convection enhances water electrolysis in microgravity"},"content":{"rendered":"<p>General notes<\/p>\n<p>All aqueous solutions were prepared with ultrapure water (18.2\u2009M\u03a9\u2009cm, Veolia). Chemicals were purchased with an analytical grade containing <\/p>\n<p>Fabrication of platinum foil electrodes<\/p>\n<p>Polycrystalline platinum foil, measuring 50\u2009mm\u2009\u00d7\u200950 mm with a thickness of 0.1\u2009mm, was obtained from Goodfellow Cambridge with a purity grade exceeding 99.99+% and a polished surface. For electrode fabrication, the platinum sheets were cut into 10\u2009mm\u2009\u00d7\u200910\u2009mm pieces. A copper wire with a purity level exceeding 99.999% (Thermo Scientific) and a diameter of 0.127\u2009mm was attached to the backside of one platinum piece using conductive silver epoxy adhesive (8331D, MG Chemicals). Electrodes were then cured for 2\u2009h at 70\u2009\u00b0C on hotplates, ensuring a stable electrical connection.<\/p>\n<p>Subsequently, each platinum electrode was threaded through a Schott Duran glass tube (Ga\u00dfner Glastechnik), measuring 8\u2009cm in length, 5\u2009mm in diameter and 0.8\u2009mm in thickness. The backside of the electrode was then encapsulated with a chemically resistant, two-component polyurethane resin (UR 5528, Electrolube). The epoxy was cured for 12\u2009h at 90\u2009\u00b0C.<\/p>\n<p>Fabrication of platinum mesh electrodes<\/p>\n<p>Platinum mesh (gauze) electrodes were obtained from ALS Japan (011498 SEC-C platinum gauze working electrode, 99.99% purity) with a total width of 7\u2009mm, a height of 6\u2009mm and a wire diameter of 0.08\u2009mm. A copper wire was clamped to the end of the platinum wire to establish an electrical contact. The electrode was then threaded through a Schott Duran glass tube (Ga\u00dfner Glastechnik) with the same dimensions as above. To protect the connection between the platinum and copper wire, it was encapsulated with polytetrafluoroethylene (PTFE) tape. This tape also provided stability and orientation of the electrode. Hot glue sealed the end of the glass tube.<\/p>\n<p>IrOx electrode fabrication<\/p>\n<p>IrOx was electrodeposited onto gold electrodes following an adaptation of a previously published protocol<a data-track=\"click\" data-track-action=\"reference anchor\" data-track-label=\"link\" data-test=\"citation-ref\" aria-label=\"Reference 36\" title=\"Yamanaka, K. Anodically electrodeposited iridium oxide films (AEIROF) from alkaline solutions for electrochromic display devices. Jpn. J. Appl. Phys. 28, 632&#x2013;637 (1989).\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#ref-CR36\" id=\"ref-link-section-d91883468e1845\" target=\"_blank\" rel=\"noopener\">36<\/a>.<\/p>\n<p>Gold electrode preparation<\/p>\n<p>Gold foil (99.95%, 0.1\u2009mm thick, Strem Chemicals) was cut into 10\u2009mm\u2009\u00d7\u200910\u2009mm pieces, sonicated for 5\u2009min in ethanol and for 5\u2009min in water, and then dried in a nitrogen stream (99.999% purity). Copper wire (\u226599.9%, 1.0\u2009mm diameter, Sigma-Aldrich) was glued to the back of the gold pieces with electrically conductive silver epoxy adhesive. Copper wire was threaded through a Schott Duran glass tube. Electrode back, edges and corners were covered with epoxy resin (ER2218, Electrolube). The gold electrodes were voltammetrically cycled in 0.5\u2009M H2SO4 (aq.) (potential range, \u22120.21\u2009V to +1.49\u2009V versus Ag\/AgCl, 3\u2009M KCl (Dri-Ref 5, World Precision Instruments); counter-electrode, platinum coil (A-002234, BioLogic); scan rate, 100\u2009mV\u2009s\u22121; cycles, 80), rinsed with water, dried in a nitrogen stream and stored in vacuum prior to IrOx deposition.<\/p>\n<p>IrOx was deposited by chronoamperometry in an electrodeposition bath (at +0.6\u2009V versus Ag\/AgCl; counter-electrode, platinum coil (A-002234, BioLogic); duration, 1.15\u2009h). The electrodeposition bath was prepared by dissolving 0.15\u2009g iridium(IV) chloride monohydrate (IrCl4\u00b7H2O, \u226599.9%, Sigma-Aldrich) in 100\u2009ml water and the solution was stirred for 30\u2009min. Then, 1\u2009ml hydrogen peroxide solution (H2O2:H2O, 30% (w\/w), Sigma-Aldrich) was added and the solution was stirred for another 10\u2009min. Finally, 0.5\u2009g oxalic acid dihydrate ((COOH)2\u00b72H2O, \u226599%, Sigma-Aldrich) was added, followed by another 10\u2009min of stirring. The solution pH was adjusted to 10.5 by incremental addition of anhydrous potassium carbonate (K2CO3, \u226599%, Sigma-Aldrich). The solution was stirred for 3\u2009days before IrOx deposition.<\/p>\n<p>Electrochemically active surface area determination<\/p>\n<p>The hydrogen underpotential deposition method was used to determine the electrochemically active surface area (ECSA) of the platinum mesh electrodes<a data-track=\"click\" data-track-action=\"reference anchor\" data-track-label=\"link\" data-test=\"citation-ref\" aria-label=\"Reference 37\" title=\"Wei, C. et al. Recommended practices and benchmark activity for hydrogen and oxygen electrocatalysis in water splitting and fuel cells. Adv. Mater. 31, 1806296&#x2013;1806320 (2019).\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#ref-CR37\" id=\"ref-link-section-d91883468e1906\" target=\"_blank\" rel=\"noopener\">37<\/a>. Electrodes were cleaned with piranha solution (H2SO4:H2O2, 3:1). Subsequent electrochemical surface cleaning was performed in 0.1\u2009M HClO4 (aq.) solution saturated with argon (99.999% purity) using CV between +0.05\u2009V to +1.1\u2009V versus NHE at a scan rate of 50\u2009mV\u2009s\u22121 for 50 cycles. A platinum coil served as the counter-electrode with an Ag\/AgCl (3\u2009M KCl, Dri-Ref 5, World Precision Instruments) reference electrode. Afterwards, the electrolyte was exchanged, saturated again with argon and another CV was recorded under identical conditions for ECSA evaluation. After subtracting the double-layer currents, the hydrogen underpotential deposition region (+0.03\u2009V and +0.34\u2009V versus NHE) was integrated in both anodic and cathodic scan directions, and averaged. The coulombic charge associated with the adsorption and desorption of submonolayers of hydrogen atoms on the mesh surface was converted to the ECSA by assuming a specific charge of polycrystalline platinum of 176\u2009\u00b5C\u2009cm\u22122, resulting in a surface area of approximately 0.87\u2009cm2.<\/p>\n<p>The geometric areas of the IrOx and platinum foil electrodes were measured in triplicate from photographic images on millimetre paper using the ImageJ software (v.1.54g).<\/p>\n<p>Fabrication of p-type InP-Rh photoelectrodes<\/p>\n<p>Single-crystalline p-InP wafers (111\u2009A orientation) were purchased from AXT-Tongmei with a zinc doping concentration of 5\u2009\u00d7\u20091017\u2009m\u22123. To fabricate an ohmic back contact, 4\u2009nm gold, 80\u2009nm zinc and 150\u2009nm gold were evaporated on the backside of the wafer and tempered at 400\u2009\u00b0C for 60\u2009s. The 1-cm2 polished indium surface of p-InP was etched in a bromine\/methanol solution (0.05% w\/v) for 30\u2009s, rinsed with ethanol and ultrapure water (18.2\u2009M\u03a9\u2009cm, Veolia), and dried under a nitrogen flow. Furthermore, the p-InP surface was photoelectrochemically conditioned in 0.5\u2009M HCl (aq.) by potentiodynamic cycling in a three-electrode set-up under illumination (100\u2009mW\u2009cm\u22122) between \u22120.44\u2009V and +0.31\u2009V versus NHE at a scan rate of 50\u2009mV\u2009s\u22121 while purging with argon (99.999% purity). A platinum coil (BioLogic, A-002234) was used as the counter-electrode and an Ag\/AgCl (3\u2009M KCl, Dri-Ref 5, World Precision Instruments) served as the reference electrode. Illumination was carried out through a quartz window of the borosilicate glass cell with an xenon arc lamp (300\u2009W, Newport Spectra-Physics) using an AM 1.5\u2009G filter. The light intensity of 100\u2009mW\u2009cm\u22122 was adjusted with a calibrated silicon reference photodiode.<\/p>\n<p>Shadow nanosphere lithography was used to produce hydrophilic rhodium nanostructures on the p-InP substrate. To create the required masks for the subsequent catalyst deposition process, monodisperse polystyrene beads with a diameter of 782\u2009nm (microparticles GmbH) were used as supplied in their aqueous suspension at a concentration of 5% (w\/v). For the final solution of 600\u2009\u03bcl, 300\u2009\u03bcl of the polystyrene bead dispersion was mixed with 300\u2009\u03bcl of ethanol containing 1% (w\/v) styrene and 0.1% sulfuric acid (v\/v). The solution was applied to an air\u2013water interface using a Pasteur pipette with a self-made curved tip. To increase the area of the single-crystalline structures, the Petri dish was carefully moved to create weak wave motions, transforming several smaller particle domains into larger ones. The solution was spread to cover ~80% of the water surface with a hexagonally closed-packed monolayer, leaving space for stress relaxation and avoiding the formation of cracks in the lattice during the subsequent preparation steps. Photoelectrochemically conditioned p-InP electrodes were placed under the floating, closed-packed polystyrene bead mask in the Petri dish. The remaining water was carefully removed by pumping and evaporation while the mask was deposited onto the electrode. After the surface had been dried with argon, rhodium was photoelectrochemically deposited through the polystyrene particles from an aqueous solution of 5\u2009mM RhCl3, 0.5\u2009M NaCl and 0.5\u2009vol% 2-propanol for 5\u2009s at a constant potential of Vdep\u2009=\u2009+ 0.01\u2009V versus NHE and a light intensity of 100\u2009mW\u2009cm\u22122, using the same electrode configuration and illumination source as for the photoelectrochemical conditioning. The electrodeposition resulted in the formation of a nanostructured surface morphology that resembles a honeycomb structure caused by the inverse image of the overlying mask.<\/p>\n<p>Polystyrene beads were removed from the surface by placing the electrodes for 20\u2009min in a beaker of toluene with a magnetic stir bar. The electrodes were cleaned by rinsing with acetone and ethanol for 20\u2009s each. To remove residual carbon traces, argon plasma cleaning (MiniFlecto, Plasma Technology) was carried out at 0.16\u2009mbar, 65\u2009W and a gas inflow of 1\u2009sccm for 5\u2009min.<\/p>\n<p>Electrolyte preparation<\/p>\n<p>Alongside previous HER experiments in microgravity, a 1\u2009M HClO4 (aq.) solution was used as the electrolyte for all HER experiments with the addition of 1% (v\/v) 2-propanol to reduce the surface tension and facilitate enhanced gas bubble detachment from the electrode<a data-track=\"click\" data-track-action=\"reference anchor\" data-track-label=\"link\" data-test=\"citation-ref\" aria-label=\"Reference 32\" title=\"Brinkert, K. et al. Efficient solar hydrogen production in microgravity environment. Nat. Commun. 9, 2527 (2018).\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#ref-CR32\" id=\"ref-link-section-d91883468e1977\" target=\"_blank\" rel=\"noopener\">32<\/a>,<a data-track=\"click\" data-track-action=\"reference anchor\" data-track-label=\"link\" data-test=\"citation-ref\" aria-label=\"Reference 33\" title=\"Akay, &#xD6;. et al. Releasing the bubbles: nanotopographical electrocatalyst design for efficient photoelectrochemical hydrogen production in microgravity environment. Adv. Sci. 9, e2105380 (2021).\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#ref-CR33\" id=\"ref-link-section-d91883468e1980\" target=\"_blank\" rel=\"noopener\">33<\/a>. For the OER, a 1\u2009M HClO4 (aq.) solution was used as the electrolyte without any further additions. Freshly prepared electrolyte solutions were used for all terrestrial and microgravity experiments.<\/p>\n<p>Electrochemical cleaning of platinum electrodes<\/p>\n<p>Prior to each experiment, platinum electrodes underwent a thorough cleaning process to ensure optimal and reproducible electrochemical performance. The electrodes were initially rinsed with acetone, 2-propanol and ultrapure water for 10\u2009s each and dried in an argon gas flow. Before the electrochemical measurement in the drop tower or terrestrially, the platinum surface was cleaned in the electrolyte used for the subsequent CV experiment between \u22120.5\u2009V and +2\u2009V versus Ag\/AgCl (3\u2009M KCl). Twenty cycles were run at a scan rate of 50\u2009mV\u2009s\u22121 in a three-electrode set-up. A platinum coil served as the counter-electrode.<\/p>\n<p>Microgravity facility<\/p>\n<p>A microgravity environment was established at the Bremen Drop Tower at ZARM. The experimental set-up was installed in a drop capsule which was shot up ~120\u2009m to the top of the tower by a hydraulically controlled pneumatic piston-cylinder catapult system before falling into a deceleration container containing millimetre-sized hard foam polystyrene beads. The total free-fall time was up to 9.3\u2009s. During free fall, the minimum g-value was about 10\u22126g. Electrochemical data were stored on a Matrox 4Sight GPm integrated PC unit in the drop capsule. The drop capsule was also equipped with sensors to monitor acceleration, rotation, atmospheric pressure and temperature, and had a battery power supply. The drop sequence for all electrochemical measurements was automated and started prior to each drop, waiting for triggers at launch. The drop sequence was designed to start cameras and electrochemical measurements directly after immersing the working electrode in the electrolyte using a pneumatic system in time to reach microgravity conditions. This allowed electrochemical measurements to be carried out during free fall only. After the capsule was lifted from the deceleration container, the samples were retrieved from the experimental set-up, rinsed with ultrapure water and dried with argon.<\/p>\n<p>Baseline set-upsThree-electrode cell arrangement<\/p>\n<p>Electrochemical experiments were carried out in the drop tower and terrestrially in a custom-made, two-compartment electrochemical cell (filling volume, 250\u2009ml) made of PEEK (Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">1<\/a>). Each cell consisted of two optical windows made of quartz glass (Suprasil 1, Aachener Quarzglas; diameter, 25\u2009mm; thickness, 3\u2009mm) through which the front and side of the working electrode surface could be observed through optical mirrors. Each cell could perform an electrochemical measurement independently. All experiments were carried out in a three-electrode arrangement with a platinum coil counter-electrode and an Ag\/AgCl reference electrode under ambient pressure. All electrodes were separated by about 1\u2009cm. Four cameras were installed to capture gas bubble evolution and movement inside each compartment. Two monochromatic near-infrared cameras (acA1300-60gm, Basler; Cams 3 and 4, Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">1<\/a>) with a resolution of 1,280\u2009\u00d7\u20091,024 pixels at a capture rate of 60 frames per second were attached to each cell via optical mirrors equipped with Telecentric High-Resolution lenses (WD110 series, MML1-HR110). Two Photron MC-2 Fastcam high-speed cameras (Cams 1 and 2, Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">1<\/a>) equipped with 35-mm Kowa LM35HC 1-inch sensor F1.4 C-mount objectives were mounted in front of each compartment. The cameras operated at 500 frames per second with a resolution of 512\u2009\u00d7\u2009512\u2009pixels. Cams 3 and 4 were installed on the sides of the cell, while the high-speed cameras (Cams 1 and 2) were positioned at the front. For the analysis of gas bubble movement, the front-facing cameras were used. Optical mirrors were used to adjust the camera heights, reducing space requirements and torque during rapid acceleration. This set-up made it possible to record a static view of the gas bubble evolution and the movement trajectories of the bubbles during the experimental sequence.<\/p>\n<p>Tungsten\u2013iodine lamps provided background illumination for the video recordings from the sides (Light, Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">1<\/a>). When electrochemical measurements with photoelectrodes were carried out, the tungsten\u2013iodine lamps were used for sample illumination from the front at 89\u2009mW\u2009cm\u22122, calibrated using a silicon photodiode.<\/p>\n<p>For electrochemical experiments in the presence of a magnetic field, a cylindrical N52 neodymium magnet (NdFeB, 19.05\u2009mm length, 25.4\u2009mm diameter, K&amp;J Magnetics) was placed ~4\u2009mm below the working electrode (Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">1<\/a>). A protective sleeve was fabricated from acidic-resistant polyoxymethylene to shield the neodymium magnet from the electrolyte. To secure the sleeves and magnets at the bottom of the cell during rapid capsule acceleration (up to 40g), a cylinder of the same polyoxymethylene material was constructed to precisely fit the magnet at the bottom of each compartment.<\/p>\n<p>All measurements were carried out in the absence of electrolyte stirring if not indicated otherwise and were repeated three times for statistical evaluation. Analysis focused on the time period of 8\u2009s after the onset of microgravitation to exclude differences in the deceleration onset of the drop tower capsule. The chosen time interval falls within the minimum microgravity period by a significant margin, thus ensuring the consistency and accuracy of the measurements. Terrestrial comparison experiments were carried out in the same set-up using the same experimental conditions.<\/p>\n<p>Magnetic environment<\/p>\n<p>MP and MHD forces were induced by the axially magnetized, cylindrical N52 neodymium magnet. The magnetic field generated by the magnet was computed as the superposition of the individual magnetic fields induced by N\u2009=\u200940 equivalent circular loops located at the side wall of the cylinder, which features discontinuous tangent residual magnetization components. Each loop has a current Iloop\u2009=\u2009Mrhmagnet\/N, with Mr being the residual magnetization of the magnet and hmagnet its height, resulting in an analogous magnetic system with an analytical solution. Further details on the virtual currents method can be found in ref. <a data-track=\"click\" data-track-action=\"reference anchor\" data-track-label=\"link\" data-test=\"citation-ref\" aria-label=\"Reference 38\" title=\"Romero-Calvo, &#xC1;., Herrada, M. A., Cano-G&#xF3;mez, G. &amp; Schaub, H. Fully coupled interface-tracking model for axisymmetric ferrohydrodynamic flows. Appl. Math. Model. 111, 836&#x2013;861 (2022).\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#ref-CR38\" id=\"ref-link-section-d91883468e2086\" target=\"_blank\" rel=\"noopener\">38<\/a>.<\/p>\n<p>Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">2<\/a> characterizes the magnetic environment of the system in the plane defined by the working electrode and the counter-electrode. The magnetic flux density distribution, shown in Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">2a<\/a>, reaches ~0.6\u2009T over the surface of the magnet. The diamagnetic bubble terminal velocity is depicted in Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">2d<\/a> and ranges between 0.1 and 2\u2009mm\u2009s\u22121 over the surface of the electrode for a 0.5-mm-radius bubble. Diamagnetic accelerations between 10 and 100\u2009mm\u2009s\u22122 act on the electrolyte at the same locations, but the Lorentz acceleration can be significantly larger depending on the current density value. For instance, at a current density of 200\u2009mA\u2009cm\u22122, the average acceleration from the Lorentz force is approximately 0.5\u2009m\u2009s\u22122, one order of magnitude higher than the diamagnetic effect. Since the mean electric current density vector <b>J<\/b> is contained in the plane of the electrode, the Lorentz force pushes the liquid in the circumferential direction.<\/p>\n<p>Mechanical stirring<\/p>\n<p>To investigate the impact of improved convection with a magnet in microgravity further, a mechanical stirrer was added to the electrochemical cell without a magnet (Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">5<\/a>). Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">6<\/a> shows that mechanical stirring decreases the current density decay in microgravity comparably, supporting the hypothesis that by improving gas bubble detachment and movement from the electrode surface, the magnetically induced convection prevents the formation of a gas bubble froth layer and the blocking of catalytically active sites on the platinum electrode. This, in turn, it enhances proton interaction with the electrode surface and improves the hydrogen evolution rate.<\/p>\n<p>For the mechanical stirring experiments, a motor (RH158-12-15 d.c. motor, MicroMotors; 39.6\u2009mm, with a 15:1 gearbox, 12\u2009V, 100\u2009N\u2009mm) was attached to a rod, circumventing the magnetic field generated by commercially available magnetic stirrers (Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">5<\/a>). The rod was 120\u2009mm in length and 6\u2009mm in diameter. The end of the rod was attached to a thin plate, 1\u2009mm in thickness, 30\u2009mm in width and 10\u2009mm in height, acting as a paddle to stir the solution. The paddle was attached to the rod by snapping it into sawed-off slots. The entire stirring rod was attached to the axis of the motor\u2019s gearbox using grub screws. The stirring rod was placed 1.5\u2009cm off-centre from where the working electrode was positioned. The paddles rotated below the working electrode. The voltages in Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">6<\/a> were chosen in all scenarios to result in matching current densities. An Ag\/AgCl electrode (3\u2009M KCl, Dri-Ref 5, World Precision Instruments) was used as the reference and a platinum coil as the counter-electrode (A-002234, BioLogic) for all experiments.<\/p>\n<p>It should be noted that during stirring, the solution was pushed towards the outer walls of the cell, forming a vortex in the centre. To maintain the pressure at 1\u2009atm, it was necessary to keep the gas volume as low as possible. When producing hydrogen gas through the HER, the electrochemical cell was filled with 175\u2009ml of 1\u2009M HClO4\u2009(aq.)\u2009+\u20091% isopropanol, leaving 20\u2009ml unfilled. The stirring rod\u2019s volume, including the three electrodes, occupied an additional 5\u2009ml. The total gas volume for the stirring experiments was thus 15\u2009ml.<\/p>\n<p>Because the solution was in constant rotary motion\u2014pushing the liquid to the outer walls\u2014the resulting gas bubbles formed an elongated shape. Due to the off-centre placement of the stirrer and the position of the other electrodes in solution, the electrolyte flow became turbulent, causing the bubbles to pulsate in microgravity (Supplementary Video <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM7\" target=\"_blank\" rel=\"noopener\">6<\/a>).<\/p>\n<p>The rotation speed was determined using high-speed cameras that recorded the stirrer in motion under the same conditions as the experiments. The stirrer rotated with a period of 203\u2009ms per rotation, resulting in an angular velocity \u03c9\u2009\u2248\u200931\u2009rad\u2009s\u22121. With a stirrer radius of 1.5\u2009cm, the tangential velocity of the fluid was v\u2009\u2248\u200946.5\u2009cm\u2009s\u22121.<\/p>\n<p>Statistical analysis<\/p>\n<p>Error propagation was evaluated for a sample size of n\u2009=\u20093. The standard deviation for three individual electrochemical experiments was calculated by computing the deviation of each value from their mean, then squaring these deviations to emphasize larger differences. The average of these squared deviations was calculated and the square root was taken to obtain the standard deviation, \u03c3.<\/p>\n<p>The shaded area around the mean lines of the same colour in Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"figure anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#Fig1\" target=\"_blank\" rel=\"noopener\">1a\u2013c<\/a> represent \u00b11\u03c3 to indicate the range where approximately 68% of the data points are expected to be found for normally distributed data populations. The error bars in the bar charts shown in Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"figure anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#Fig1\" target=\"_blank\" rel=\"noopener\">1d\u2013f<\/a> represent the s.e.m. The s.e.m. was calculated by dividing the standard deviation by the square root of the sample size (n\u2009=\u20093) to indicate how the sample mean varies from the true population mean. This provides a quantitative understanding of the precision of the experimental results.<\/p>\n<p>Prototype PEM deviceFabrication<\/p>\n<p>A PEM model electrolyser cell with a platinum-coated PEM (Catalyst-Coated Nafion Membrane (CCM) N117, Ion Power; loading, 0.3\u2009mg Pt\u2009cm\u22122; active area, 2.0\u2009cm\u2009\u00d7\u20092.0\u2009cm; overall area, 3.0\u2009cm\u2009\u00d7\u20094.0\u2009cm) was constructed according to Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">9<\/a>: the platinum-coated membrane was contacted with two platinum meshes (A-002250, Biologic) on both the anodic and cathodic sites. These meshes, originally 4\u2009cm\u2009\u00d7\u20093\u2009cm, were halved along the long side to create two 2\u2009cm\u2009\u00d7\u20093\u2009cm contact areas which were then pushed between two PEEK frames (2\u2009cm\u2009\u00d7\u20091.9\u2009cm) with holes for bubble removal. Additional platinum wires, 0.1\u2009mm thick, were used to electrically contact the meshes from outside. The electrochemical cell was equipped with two cylindrical N52 neodymium permanent magnets (NdFeB, K&amp;J Magnetics; length, 19.05\u2009mm; diameter, 25.4\u2009mm), each positioned at the anodic and cathodic site of the cell and aligned along the same axis with a separation distance of 22\u2009mm. The resulting magnetic field is shown in Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">11<\/a>. The set-up included a PEEK electrolyser chamber with an acrylic glass cover for visual observation.<\/p>\n<p>Electrochemical test<\/p>\n<p>Chronopotentiometric experiments were carried out with the PEM electrolyser model at a constant current of 200\u2009mA in ultrapure water (18.2\u2009M\u03a9\u2009cm) while changes in the potential difference between the anode and cathode were measured over time U(t). To ensure valuable comparisons with terrestrial measurements, the electrolyser was operated for an additional 9.2\u2009s after the capsule decelerated in the Bremen Drop Tower in a continuous experiment. Data were normalized by dividing the potential difference by the mean value of a selected time range during the microgravity phase. Specifically, for the microgravitation period, the normalization range was set to 5.5\u2009s\u2009t\u2009\u2264\u20098.5\u2009s which reflects the time period between U(t) saturation and the onset of experiment deceleration. The maximum voltages recorded during U(t) measurements ranged from 5.3\u2009V to 5.7\u2009V. The deceleration shock caused a quick rise in potential that quickly returned to former values achieved in microgravity. The normalization was used to mitigate the influence of any potential offsets or differences in absolute values, allowing for a more direct observation and analysis of the relative changes in the potential difference.<\/p>\n<p>Bubble velocity measurements<\/p>\n<p>Video analysis of PEM microgravity experiments was conducted in MATLAB using the Image Processing Toolbox. A pixel-to-millimetre conversion was established using a known dimension, and exclusion boundaries were set to ignore bubbles that accumulated on the magnet casing. The algorithm captures centre locations and bubble radii at each frame, which were then sequenced into discrete bubble trajectories via proximity and velocity filters (Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">10<\/a>). The final collection was selected from this candidate pool based on gas bubbles that transit across the gap without becoming obscured by another bubble. In total, 41 hydrogen and 33 oxygen gas bubbles are shown in Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">10a,b<\/a>. Velocities were computed using a first-order finite-difference scheme, and data were smoothed with a moving-average filter over 0.3\u2009s (Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">10b<\/a>). The average Reynolds numbers for hydrogen and oxygen bubbles were 0.88 (\u03c3\u2009=\u20090.29) and 0.80 (\u03c3\u2009=\u20090.29), respectively. The average number of frames included in the velocity analysis for each bubble was 116 (\u03c3\u2009=\u200934.5). After nucleation, bubbles separated from the platinum mesh and were accelerated towards the magnets, where they accumulated in a stationary froth layer and sometimes coalesced into larger bubbles. Note that some bubbles approached the computed terminal velocity for a 1-mm bubble as shown in Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">10b<\/a>, which aligns with equation (9) in ref. <a data-track=\"click\" data-track-action=\"reference anchor\" data-track-label=\"link\" data-test=\"citation-ref\" aria-label=\"Reference 25\" title=\"Romero-Calvo, &#xC1;. et al. Total magnetic force on a ferrofluid droplet in microgravity. Exp. Therm Fluid Sci. 117, 110124 (2020).\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#ref-CR25\" id=\"ref-link-section-d91883468e2274\" target=\"_blank\" rel=\"noopener\">25<\/a> because terminal velocity scales with R2 in the Stokes regime. A similar bubble-analysis algorithm is described in detail in ref. <a data-track=\"click\" data-track-action=\"reference anchor\" data-track-label=\"link\" data-test=\"citation-ref\" aria-label=\"Reference 25\" title=\"Romero-Calvo, &#xC1;. et al. Total magnetic force on a ferrofluid droplet in microgravity. Exp. Therm Fluid Sci. 117, 110124 (2020).\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#ref-CR25\" id=\"ref-link-section-d91883468e2282\" target=\"_blank\" rel=\"noopener\">25<\/a>. The maximum horizontal velocity reached by a tracked bubble was on average 2.77\u2009mm\u2009s\u22121 (\u03c3\u2009=\u20090.68) for hydrogen and 2.91\u2009mm\u2009s\u22121 (\u03c3\u2009=\u20090.65) for oxygen (Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">11<\/a>). The maximum velocity of 4.36\u2009mm\u2009s\u22121 across all bubbles is slightly below the terminal velocity predicted by the quasistatic bubble balances in equations (9) and (10) in ref. <a data-track=\"click\" data-track-action=\"reference anchor\" data-track-label=\"link\" data-test=\"citation-ref\" aria-label=\"Reference 26\" title=\"Romero-Calvo, &#xC1;., Akay, &#xD6;., Schaub, H. &amp; Brinkert, K. Magnetic phase separation in microgravity. NPJ Microgravity 8, 1&#x2013;10 (2022).\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#ref-CR26\" id=\"ref-link-section-d91883468e2303\" target=\"_blank\" rel=\"noopener\">26<\/a> and computed in Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">12<\/a> for creeping flows<a data-track=\"click\" data-track-action=\"reference anchor\" data-track-label=\"link\" data-test=\"citation-ref\" aria-label=\"Reference 26\" title=\"Romero-Calvo, &#xC1;., Akay, &#xD6;., Schaub, H. &amp; Brinkert, K. Magnetic phase separation in microgravity. NPJ Microgravity 8, 1&#x2013;10 (2022).\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#ref-CR26\" id=\"ref-link-section-d91883468e2310\" target=\"_blank\" rel=\"noopener\">26<\/a>. This is a consequence of the unsteady nature of the experiment, which prevents bubbles from reaching their terminal velocities before they are collected.<\/p>\n<p>Prototype MHD driveFabrication<\/p>\n<p>A prototype for the MHD drive cell was constructed from three components: a main body, fabricated from PEEK that formed the central cavity for the platinum electrodes and the 1\u2009M HClO4 (aq.) electrolyte plus a bottom and lid made from acrylic glass (Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"figure anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#Fig4\" target=\"_blank\" rel=\"noopener\">4a,b<\/a> and Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">12<\/a>). Acrylic glass was chosen to ensure video recordings of the gas bubble flow during the experiment. The main body of the cell measured 21.1\u2009mm in height and 80\u2009mm in both width and depth. Around the body, a circular, thin cavity was carved out to accommodate eight N52 neodymium arc magnets supplied by K&amp;J Magnetics. These eight segments formed a circular magnet with an internal diameter of 5.08\u2009cm, a radial thickness of 3.175\u2009mm and a height of 19.05\u2009mm. To protect the magnets from corrosion during long-term electrolyte exposure, the cavity was encapsulated with the same black epoxy used for fabricating the other electrodes (UR 5528, Electrolube) and cured for 24\u2009h.<\/p>\n<p>To ensure air bubbles were not trapped inside the cell, a pump was used to evacuate the device prior to filling it with 26\u2009ml electrolyte.<\/p>\n<p>Two platinum rings were fabricated for the MHD drive system from a polycrystalline platinum foil (50\u2009mm\u2009\u00d7\u200950\u2009mm; thickness, 0.1\u2009mm; purity grade, &gt;99.99+%; polished surface; Goodfellow Cambridge) with an outer diameter of 47.1\u2009mm and an inner diameter of 29.9\u2009mm. The platinum foil rings were positioned in the cell using cylindrical fixtures to maintain equidistance between the rings (Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"figure anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#Fig4\" target=\"_blank\" rel=\"noopener\">4a,b<\/a>). This positioning was crucial to ensure their proper placement in the middle of the magnetic field. Platinum wires encased in PTFE sleeves were used to establish an electrical contact with the platinum foil rings.<\/p>\n<p>The magnetic field generated by the permanent magnet used in the MHD drive was computed as the superposition of the individual magnetic fields induced by N\u2009=\u200920 equivalent circular loops located at the top and bottom walls, which feature discontinuous tangent residual magnetization components. Each loop has a current Iloop\u2009=\u2009Mr(Rmagnet e\u2009\u2212\u2009Rmagnet i)\/N, with Rmagnet e and Rmagnet i being the outer and inner radii of the MHD drive, respectively, resulting in an analogous magnetic system with an analytical solution. The magnetic flux density field is represented in Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"figure anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#Fig4\" target=\"_blank\" rel=\"noopener\">4c<\/a>. Further details on the virtual currents method can be found in ref. <a data-track=\"click\" data-track-action=\"reference anchor\" data-track-label=\"link\" data-test=\"citation-ref\" aria-label=\"Reference 36\" title=\"Yamanaka, K. Anodically electrodeposited iridium oxide films (AEIROF) from alkaline solutions for electrochromic display devices. Jpn. J. Appl. Phys. 28, 632&#x2013;637 (1989).\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#ref-CR36\" id=\"ref-link-section-d91883468e2386\" target=\"_blank\" rel=\"noopener\">36<\/a>.<\/p>\n<p>Angular velocity and bubble measurements<\/p>\n<p>The angular velocity of the aqueous electrolyte inside the MHD drive was measured using bubbles as a visual reference. The angular velocity is approximately constant across all radii for a certain current intensity, making the electrolyte rotate as a solid cylinder except for localized regions such as the small liquid volume above the electrodes. Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">14a<\/a> depicts this behaviour for individual bubbles, while Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"figure anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#Fig5\" target=\"_blank\" rel=\"noopener\">5a<\/a> shows an average of the observed angular velocity of 3\u20136 bubbles for each experiment. Steady-state angular velocities were computed by limiting bubble tracking to the last seconds of each drop or initiating the MHD drive operation slightly before the drop. For the chronopotentiometric measurements at 21, 42 and 63\u2009mA\u2009cm\u22122, the angular velocity was lower, and the experiments started from a static state.<\/p>\n<p>The bubble terminal velocity was obtained by manually tracking the radial position of 1- to 1.2-mm-diameter gas bubbles over time. The radial velocity of bubbles decreased with the radial position, but bubble\u2013bubble interactions and the electrode wires shown in Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"figure anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#Fig4\" target=\"_blank\" rel=\"noopener\">4a,d<\/a> induced transient flow dynamics that are not representative of the overall flow behaviour of the MHD drive. Isolated gas bubbles were selected at the 21, 42 and 63\u2009mA\u2009cm\u22122 current levels shown in Supplementary Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"supplementary material anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#MOESM1\" target=\"_blank\" rel=\"noopener\">14b<\/a>. For the gas bubble at a current density of 105\u2009mA\u2009cm\u22122, however, the effect of transient interactions on the radial velocity was mitigated because the tracking was carried out along a wide range of angular positions. The bubble interacts with the wire for radial positions between 1.3 and 1\u2009cm, where the radial velocity notably fluctuates.<\/p>\n<p>Electrochemical tests<\/p>\n<p>Chronopotentiometric experiments were carried out for 9.2\u2009s at 1,000\u2009mA in a two-electrode set-up, measuring the potential difference between the two platinum electrodes inside the MHD drive cell. All data were recorded by a capsule computer (National Instruments). The experimental sequence was adapted from previous electrochemical experiments with minor adjustments.<\/p>\n<p>Microgravity experiments started with the trigger of the microgravity switch. Unlike the angular velocity measurement, and to capture the initial transient behaviour, the electrochemical characterization was performed by starting the rotation of the system at the beginning of the drop. After the capsule landed again in the deceleration container, a brief pause of 10\u2009s ensured capsule stabilization before another experiment with the same CP settings was carried out terrestrially for an additional 9.2\u2009s. This repetition under terrestrial conditions served as a reference point for further analyses (Fig. <a data-track=\"click\" data-track-label=\"link\" data-track-action=\"figure anchor\" href=\"http:\/\/www.nature.com\/articles\/s41557-025-01890-0#Fig5\" target=\"_blank\" rel=\"noopener\">5c<\/a>).<\/p>\n","protected":false},"excerpt":{"rendered":"General notes All aqueous solutions were prepared with ultrapure water (18.2\u2009M\u03a9\u2009cm, Veolia). Chemicals were purchased with an analytical&hellip;\n","protected":false},"author":2,"featured_media":355379,"comment_status":"","ping_status":"","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[3845],"tags":[62767,49349,104265,62766,125304,3968,62770,58766,62768,62769,74,70,16,15],"class_list":{"0":"post-355378","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-physics","8":"tag-analytical-chemistry","9":"tag-biochemistry","10":"tag-chemical-engineering","11":"tag-chemistry-food-science","12":"tag-electrochemistry","13":"tag-general","14":"tag-inorganic-chemistry","15":"tag-nanoscale-materials","16":"tag-organic-chemistry","17":"tag-physical-chemistry","18":"tag-physics","19":"tag-science","20":"tag-uk","21":"tag-united-kingdom"},"share_on_mastodon":{"url":"https:\/\/pubeurope.com\/@uk\/115052422633721447","error":""},"_links":{"self":[{"href":"https:\/\/www.europesays.com\/uk\/wp-json\/wp\/v2\/posts\/355378","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.europesays.com\/uk\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.europesays.com\/uk\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.europesays.com\/uk\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.europesays.com\/uk\/wp-json\/wp\/v2\/comments?post=355378"}],"version-history":[{"count":0,"href":"https:\/\/www.europesays.com\/uk\/wp-json\/wp\/v2\/posts\/355378\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.europesays.com\/uk\/wp-json\/wp\/v2\/media\/355379"}],"wp:attachment":[{"href":"https:\/\/www.europesays.com\/uk\/wp-json\/wp\/v2\/media?parent=355378"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.europesays.com\/uk\/wp-json\/wp\/v2\/categories?post=355378"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.europesays.com\/uk\/wp-json\/wp\/v2\/tags?post=355378"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}