{"id":476493,"date":"2025-12-28T05:56:35","date_gmt":"2025-12-28T05:56:35","guid":{"rendered":"https:\/\/www.europesays.com\/us\/476493\/"},"modified":"2025-12-28T05:56:35","modified_gmt":"2025-12-28T05:56:35","slug":"northern-california-company-develops-eco-friendly-surfboards","status":"publish","type":"post","link":"https:\/\/www.europesays.com\/us\/476493\/","title":{"rendered":"Northern California company develops eco-friendly surfboards"},"content":{"rendered":"<p>Five years ago, Patricio Guerrero was surfing the rolling waves of Santa Cruz when the leash on his board broke, sending it flying into a nearby cave and shattering its nose. As Guerrero worked on repairs, he was shocked at how much plastic waste was building up beside him.<\/p>\n<p>When the board was fixed, he loaded the plastic into the blue recycling bin outside of his house, but the next morning the bin had not been emptied. The city recycling plant wouldn\u2019t accept the material because it was a non-recyclable kind of plastic.<\/p>\n<p>\u201cI started talking to my buddies and we realized this was an industrywide problem. There\u2019s so much waste generated from building surfboards,\u201d said Guerrero, who is now chief executive officer at Swellcycle, a Santa Cruz company that creates 3D-printed surfboards from renewable materials.<\/p>\n<p>Guerrero has always been interested in building environmentally friendly products. In high school, he converted a 1972 Volkswagen Beetle into an electric vehicle. Later he gained a bachelor\u2019s degree in mechanical engineering and a master\u2019s in design and manufacturing.<\/p>\n<p>Guerrero 3D-printed his first prototype board less than a year after his surfboard broke, marking the beginning of what would become Swellcycle, which aims to turn the tides on surfing\u2019s harmful impact on the planet.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignright size-article_inline_half lazyautosizes lazyload\" alt=\"A graphic showing the calculated carbon footprint and environmental cost for a surfboard. \" data- src=\"https:\/\/www.europesays.com\/us\/wp-content\/uploads\/2025\/12\/SJM-L-SWELLCYCLE-1226-90.jpg\" data-attachment-id=\"8786918\" \/>Traditionally, surfboards begin their lives as a large rectangular block of rigid polyurethane foam \u2014 a type of plastic made from fossil fuels that can\u2019t be easily recycled. The blocks are carved away to form the desired surfboard shape, generating a large amount of waste.<\/p>\n<p>Oil-based plastics like polyurethane are terrible for the environment. In fact, the carbon emissions from manufacturing a typical 6-foot surfboard are equivalent to one person flying 1,005 miles on a long-haul flight, according to a 2022 report from Wavechanger, an Australian organization dedicated to reducing the harmful environmental impacts of surfing.<\/p>\n<p>Some newer foam materials that use fewer fossil fuels have gained popularity, but these alternatives break down easily into tiny pieces of plastic that can harm ocean wildlife.<\/p>\n<p>\u201cImagine the contents of a beanbag,\u201d said Tom Wilson, founder of Wavechanger. \u201cIf you break a surfboard in half and rub it just slightly, the beads fall off.\u201d<\/p>\n<p>Those beads can be swallowed by seabirds and other marine animals, leading to internal injuries, intestinal blockages, and even death.<\/p>\n<p>\u201cYou see photos of birds that have their stomachs opened after they pass away, and they\u2019re full of plastic,\u201d Wilson said.<\/p>\n<p>Instead of nonrenewable materials, Swellcycle boards are built from polylactic acid (PLA), a biodegradable plastic made from fermented corn starch and sugarcane. In addition to being eco-friendly, surfboards made from PLA are stronger and lighter than typical foam boards.<\/p>\n<ul class=\"mng-gallery-initialized mng-gallery-slider\">\n<li data-index=\"1\" class=\"mng-ge mng-gallery-active\" id=\"mng-ge-0\" aria-hidden=\"false\" tabindex=\"0\"><img loading=\"lazy\" decoding=\"async\" alt=\"Ricardo Urbina of Aptos heads into the water with the...\" class=\"size-article_inline\"   src=\"https:\/\/www.europesays.com\/us\/wp-content\/uploads\/2025\/12\/SJM-L-2025YIP-68.jpg\"\/>\n<p>Ricardo Urbina of Aptos heads into the water with the SwellCycle Lava by Spina Surfboards on a SwellCycle demo day at Steamer Lane in Santa Cruz on Monday, Oct. 20, 2025. (Nhat V. Meyer\/Bay Area News Group)\n<\/p>\n<\/li>\n<li data-index=\"2\" class=\"mng-ge\" id=\"mng-ge-1\" aria-hidden=\"true\" tabindex=\"-1\"><img loading=\"lazy\" decoding=\"async\" alt=\"Quinn Comer, composite engineer, works on a surfboard at the...\" class=\"lazyload size-article_inline\" data- src=\"https:\/\/www.europesays.com\/us\/wp-content\/uploads\/2025\/12\/SJM-L-SWELLCYCLE-11XX-11_ed943b.jpg?w=620\"  bad-src=\"https:\/\/www.europesays.com\/us\/wp-content\/uploads\/2025\/12\/SJM-L-SWELLCYCLE-11XX-11_ed943b.jpg\"\/>\n<p>Quinn Comer, composite engineer, works on a surfboard at the Swellcycle headquarters in Santa Cruz on Wednesday, Oct. 29, 2025. (Shae Hammond\/Bay Area News Group)\n<\/p>\n<\/li>\n<li data-index=\"3\" class=\"mng-ge\" id=\"mng-ge-2\" aria-hidden=\"true\" tabindex=\"-1\"><img loading=\"lazy\" decoding=\"async\" alt=\"Patricio Guerrero, chief executive officer of Swellcycle, talks about surfboards...\" class=\"lazyload size-article_inline\" data- src=\"https:\/\/www.europesays.com\/us\/wp-content\/uploads\/2025\/12\/SJM-L-SWELLCYCLE-11XX-2_268688.jpg?w=620\"  bad-src=\"https:\/\/www.europesays.com\/us\/wp-content\/uploads\/2025\/12\/SJM-L-SWELLCYCLE-11XX-2_268688.jpg\"\/>\n<p>Patricio Guerrero, chief executive officer of Swellcycle, talks about surfboards made at the company headquarters in Santa Cruz on Wednesday, Oct. 29, 2025. (Shae Hammond\/Bay Area News Group)\n<\/p>\n<\/li>\n<li data-index=\"4\" class=\"mng-ge\" id=\"mng-ge-3\" aria-hidden=\"true\" tabindex=\"-1\"><img loading=\"lazy\" decoding=\"async\" alt=\"Liesbeth Van Hassel works on a board at Swellcycle headquarters...\" class=\"lazyload size-article_inline\" data- src=\"https:\/\/www.europesays.com\/us\/wp-content\/uploads\/2025\/12\/SJM-L-SWELLCYCLE-11XX-10_afa24d.jpg?w=620\"  bad-src=\"https:\/\/www.europesays.com\/us\/wp-content\/uploads\/2025\/12\/SJM-L-SWELLCYCLE-11XX-10_afa24d.jpg\"\/>\n<p>Liesbeth Van Hassel works on a board at Swellcycle headquarters in Santa Cruz on Wednesday, Oct. 29, 2025. (Shae Hammond\/Bay Area News Group)\n<\/p>\n<\/li>\n<li data-index=\"5\" class=\"mng-ge\" id=\"mng-ge-4\" aria-hidden=\"true\" tabindex=\"-1\"><img loading=\"lazy\" decoding=\"async\" alt=\"Liesbeth Van Hassel and Quinn Comer work on surfboards at...\" class=\"lazyload size-article_inline\" data- src=\"https:\/\/www.europesays.com\/us\/wp-content\/uploads\/2025\/12\/SJM-L-SWELLCYCLE-11XX-6_4cb470.jpg?w=620\"  bad-src=\"https:\/\/www.europesays.com\/us\/wp-content\/uploads\/2025\/12\/SJM-L-SWELLCYCLE-11XX-6_4cb470.jpg\"\/>\n<p>Liesbeth Van Hassel and Quinn Comer work on surfboards at Swellcycle headquarters in Santa Cruz on Wednesday, Oct. 29, 2025. (Shae Hammond\/Bay Area News Group)\n<\/p>\n<\/li>\n<li data-index=\"6\" class=\"mng-ge\" id=\"mng-ge-5\" aria-hidden=\"true\" tabindex=\"-1\"><img loading=\"lazy\" decoding=\"async\" alt=\"Patricio Guerrero, chief executive officer of Swellcycle, holds an Artboard...\" class=\"lazyload size-article_inline\" data- src=\"https:\/\/www.europesays.com\/us\/wp-content\/uploads\/2025\/12\/SJM-L-SWELLCYCLE-11XX-15.jpg?w=620\"  bad-src=\"https:\/\/www.europesays.com\/us\/wp-content\/uploads\/2025\/12\/SJM-L-SWELLCYCLE-11XX-15.jpg\"\/>\n<p>Patricio Guerrero, chief executive officer of Swellcycle, holds an Artboard \u2014 a custom designed board that can have a picture or brand printed on it \u2014 at the company headquarters in Santa Cruz on Wednesday, Oct. 29, 2025. (Shae Hammond\/Bay Area News Group)\n<\/p>\n<\/li>\n<\/ul>\n<p>Show Caption<\/p>\n<p>1 of 6<\/p>\n<p>Ricardo Urbina of Aptos heads into the water with the SwellCycle Lava by Spina Surfboards on a SwellCycle demo day at Steamer Lane in Santa Cruz on Monday, Oct. 20, 2025. (Nhat V. Meyer\/Bay Area News Group)\n<\/p>\n<p><a href=\"#\" class=\"icon-enlarge mng-gallery-fullscreen-expand\" aria-label=\"Expand fullscreen slideshow\">Expand<\/a><\/p>\n<p>To combat the waste created by the typical carving process, Swellcycle uses specialized 3D printers to print their boards with the minimum amount of PLA. The company builds its own printers \u2014 giant rectangular boxes standing taller than their operators \u2014 to methodically print the boards layer by layer.<\/p>\n<p>The cores of the boards are printed using a lattice pattern, strengthening the board while keeping it light enough to maneuver easily. Once the day-long printing process is finished, the only excess material created is the support that props up the board, which the company recycles into new products.<\/p>\n<p>Traditional surfboards are simply thrown away once their time is done, but with Swellcycle boards, the PLA is ground into pellets which can be used to make new products.<\/p>\n<p>Every part of a Swellcycle board can be recycled, apart from the resin used to coat the boards and make them durable. When heated, resin burns instead of melting, so the Swellcycle team is now working on methods to convert excess resin into fins, which jut out on surfboards to help with steering and control.<\/p>\n<p>\u201cWe used to see trash as just a problem, but trash is so precious. We can make so many things if we are creative,\u201d said Lili Van Hassel, sustainability and operations lead at Swellcycle.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"lazyautosizes lazyload\" alt=\"Liesbeth Van Hassel works on a board at Swellcycle headquarters in Santa Cruz on Wednesday, Oct. 29, 2025. (Shae Hammond\/Bay Area News Group)\" width=\"489\" height=\"326\" data- src=\"https:\/\/www.europesays.com\/us\/wp-content\/uploads\/2025\/12\/SJM-L-SWELLCYCLE-11XX-9_a14f77.jpg\" data-attachment-id=\"8786920\" \/>Liesbeth Van Hassel works on a board at Swellcycle headquarters in Santa Cruz on Wednesday, Oct. 29, 2025. (Shae Hammond\/Bay Area News Group)<\/p>\n<p>Swellcycle\u2019s zero-waste approach combats what\u2019s known as the \u201csurfer\u2019s paradox,\u201d in which surfers, who are often avid environmentalists, actively participate in practices that harm the natural world.<\/p>\n<p>\u201cBefore Swellcycle, there was a disconnect between surfers that love the ocean and want to protect it from pollution and climate change, but the equipment that they were riding was directly contributing to the very thing they\u2019re trying to prevent,\u201d Guerrero said.<\/p>\n<p>The true test for a surfboard is how it performs on the waves, however. At one of the company\u2019s \u201cdemo days\u201d in October, where local surfers tested out the boards for the first time in Santa Cruz, they held their own.<\/p>\n<p>\u201cIt was very cool. I like that it was stiff, had a lot of drive, and went fast,\u201d said Jason Glickman, a Santa Cruz resident who has been surfing for more than 30 years.<\/p>\n<p>Ricardo Urbina, another local surfer, urged the surfing community to take a more active part in protecting the oceans that they love.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"lazyautosizes lazyload\" alt=\"Ricardo Urbina of Aptos surfs on the SwellCycle Lava by Spina Surfboards during a SwellCycle demo day at Steamer Lane in Santa Cruz on Monday, Oct. 20, 2025. (Nhat V. Meyer\/Bay Area News Group)\" width=\"499\" height=\"307\" data- src=\"https:\/\/www.europesays.com\/us\/wp-content\/uploads\/2025\/12\/SJM-L-SWELLCYCLE-1226-2.jpg\" data-attachment-id=\"8786921\" \/>Ricardo Urbina of Aptos surfs on the SwellCycle Lava by Spina Surfboards during a SwellCycle demo day at Steamer Lane in Santa Cruz on Monday, Oct. 20, 2025. (Nhat V. Meyer\/Bay Area News Group)<\/p>\n<p>\u201cWe really have to be good stewards of the ocean,\u201d Urbina said. \u201cAs much as we like to surf, I think we all understand some of the impact that building surfboards has.\u201d<\/p>\n<p>Swellcycle\u2019s boards were recently named \u201cearth and sea invention of the year\u201d by the Seymour Marine Discovery Center at the University of California, Santa Cruz. Guerrero hopes other sports manufacturing companies beyond surfing see Swellcycle\u2019s success as a blueprint of how to reduce the environmental impact of equipment production.<\/p>\n<p>\u201cOur wish is that people are excited about this as we are and we can do this all over the world,\u201d Guerrero said.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"lazyautosizes lazyload\" alt=\"Jason Glickman of Santa Cruz surfs on a SwellCycle Slip Disc surfboard by Iconoclast during a SwellCycle demo day at Steamer Lane in Santa Cruz on Monday, Oct. 20, 2025. (Nhat V. Meyer\/Bay Area News Group)\" width=\"476\" height=\"303\" data- src=\"https:\/\/www.europesays.com\/us\/wp-content\/uploads\/2025\/12\/SJM-L-SWELLCYCLE-11XX-11.jpg\" data-attachment-id=\"8786922\" \/>Jason Glickman of Santa Cruz surfs on a SwellCycle Slip Disc surfboard by Iconoclast during a SwellCycle demo day at Steamer Lane in Santa Cruz on Monday, Oct. 20, 2025. (Nhat V. Meyer\/Bay Area News Group)<\/p>\n<p>\u00a0<\/p>\n","protected":false},"excerpt":{"rendered":"Five years ago, Patricio Guerrero was surfing the rolling waves of Santa Cruz when the leash on his&hellip;\n","protected":false},"author":3,"featured_media":476494,"comment_status":"","ping_status":"","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[23],"tags":[276,746,1370,728,50,2295,1585,27951,3439,36205,15183,159,71777,67,132,68],"class_list":{"0":"post-476493","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-environment","8":"tag-california","9":"tag-environment","10":"tag-latest-headlines","11":"tag-local-news","12":"tag-news","13":"tag-newsletter","14":"tag-north-bay","15":"tag-northern-california","16":"tag-plastic-pollution","17":"tag-santa-cruz","18":"tag-santa-cruz-county","19":"tag-science","20":"tag-surfing","21":"tag-united-states","22":"tag-unitedstates","23":"tag-us"},"share_on_mastodon":{"url":"https:\/\/pubeurope.com\/@us\/115795657382564854","error":""},"_links":{"self":[{"href":"https:\/\/www.europesays.com\/us\/wp-json\/wp\/v2\/posts\/476493","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.europesays.com\/us\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.europesays.com\/us\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.europesays.com\/us\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/www.europesays.com\/us\/wp-json\/wp\/v2\/comments?post=476493"}],"version-history":[{"count":0,"href":"https:\/\/www.europesays.com\/us\/wp-json\/wp\/v2\/posts\/476493\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.europesays.com\/us\/wp-json\/wp\/v2\/media\/476494"}],"wp:attachment":[{"href":"https:\/\/www.europesays.com\/us\/wp-json\/wp\/v2\/media?parent=476493"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.europesays.com\/us\/wp-json\/wp\/v2\/categories?post=476493"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.europesays.com\/us\/wp-json\/wp\/v2\/tags?post=476493"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}